Happy Holidays from Lean Blitz Consulting TAGS: charlie brown | christmas | clark griswold | consulting | happy | holidays | lean blitz | merry | muda | mura | muri | national lampoon | overburden | tree | vacation I have been absent from posting new Lean/continuous improvement content for the last month and a half, for which I apologize. Reasons for this will begin coming out in the …Continue reading →

Lean or Sushi?? TAGS: 5S | ankimo | error-proofing | gemba | genchi cenbutsu | hanedashi | heijunka | hoisin | hokkigai | hoshin kanri | japan | kaikaku | kaizen | kanban | kani kamaboko | kazunoko | kim chee | koi | lean | lean blitz consulting | lean or sushi | mekajiki | mizusumashi | muda | muri | nagara | nama tako | nigiri | octopus | poka-yoke | quiz | saltwater carp | seiketsu | sumitomo | sushi | suzuki | tempura | unagi | yokoten Lean terms regularly applied in Japan don’t always get translated into English when the concepts are used in the United States. Reasons for this include lacking a concise literal translation …Continue reading →

Lean is Safety TAGS: 5S | accident | acknowledge | address | anomaly | behavior | businessdictionary.com | continuous improvement | danger | environment | ergonomics | excess | harm | identify | inventory | leak | lean | lean blitz consulting | loss | motion | muda | mura | muri | overproduction | personnel | property | risk | safety | set in order | shine | slippery when wet | sort | standardization | standardize | straighten | strain | sustain | threat | transportation | unsafe | wastes | water | work First, let’s understand the concept of safety. Safety is defined as “relative freedom from danger, risk, or threat of harm, injury, or loss to personnel and/or property, whether caused deliberately or by accident” as per BusinessDictionary.com. So being in a safe situation …Continue reading →

What Else Can Lean Implementation Save You? TAGS: batching | blitz | burden | coach | constant | continuous flow | cookie | ergonomics | faster | gemba | go | harder | lean | machine | muda | mura | muri | one piece flow | operations | operator | overburden | physical | principle | process | six sigma | sports | standardized | steps | stop | toy | toyota way | waste | work It’s been written extensively in this space that by reducing the lean process wastes through applying the lean tools you can streamline your operations and make better use of your scarce …Continue reading →

Overprocessing Example: Protective Bags TAGS: bags | blitz | customer | end customer | flash | injection molding | knots | lean | muda | operations | overprocessing | plastic | processes | scrapes | scuffs | shipment | six sigma | sports | steps | thomson plastics | tickets | undo | wastes As a quick refresher, the lean waste overprocessing is the application of extra work, process steps, or effort than is required by the end customer. Sometimes “going the extra mile” …Continue reading →