Spike TV’s Bar Rescue and Optimizing Restaurants and Nightclub Operations TAGS: 5S | act | bar rescue | business | check | cleaning | consulting | do | effort | food | genchi genbutsu | implementation | improvement | jon taffer | kaizen | kanban | lean blitz | lean tools | operations | pdca | plan | process | set in order | shine | six sigma | sort | spike tv | sports | staff | stress test | transformation Happy Labor Day! Between baseball games, grilling out, running, and kicking off the college football season I was introduced to a show on Spike TV called Bar Rescue, and I’m …Continue reading →

Football Production Process – How Much Waste Is There? TAGS: ada | blitz | defects | downtime | effort | employee | ergonomics | excessive | football | handling | inventory | issues | knowledge | lacing | lean | leather | measured | motion | new york | nfl | ohio | operations | overprocessing | overproduction | perfect | perfection | players | process | production | sbnation | six sigma | sports | stitching | tenure | transportation | turning | video | waiting | wastes | wilson | wip | work in process To continue the series of posts on how sports equipment is made (see baseballs and bats as well) here’s the video from SBNation on Wilson’s production process for NFL footballs. …Continue reading →

Production of Baseball Bats – From Forest to Field TAGS: bat | blitz | business | chainsaw | cut | effort | felled | finish | florida | hanley | human | inconsistency | inventory | kentucky | lathe | lean | louisville | manufacture | miami | motion | operations | pennsylvania | plant | process | quality | queue | ramirez | six sigma | slugger | sports | sticks | transportation | tree | trim | trucks | warren | waste As a follow-up to the video about the production process for baseballs, Mark Graban of LeanBlog.org passed along this ESPN video about how baseball bats are made. Forest to Field …Continue reading →

8 Wastes – Excess Motion TAGS: effort | ergonomic | excess motion | finished product | frequency | keyboard | lean | point of use storage | pous | raw materials | time | transport | transportation | value | wastes (This is the seventh in a series of deeper dives into the 8 lean wastes.) The lean waste known as excess motion is exactly that – having to move more …Continue reading →